Cnc Gear Shaper Machine

Cnc Gear Shaper Machine
Details:
The cnc gear shaper machine is an advanced machine tool designed specifically for high-precision gear manufacturing. It is ideal for mass production of cylindrical spur gears, internal and external gears, compound gears, and sector gears. With its superior rigid structure, innovative transmission system, and intelligent control capabilities, this machine ensures machining precision while significantly enhancing production efficiency, making it a preferred choice in the gear manufacturing industry.
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Description
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Shanghai Antishicnc Machine Equipment Co., Ltd. is one of the most reliable manufacturers and suppliers of cnc gear shaper machine in China, specialized in providing high quality machines with low price. We warmly welcome you to wholesale durable cnc gear shaper machine for sale here from our factory.

 

Key Technical Specifications

 

•Machining Capacity:

Max. external gear diameter: 320 mm

Internal gear diameter: 220 mm + D (cutter diameter)

Module: 6 mm

Max. gear width: 80 mm

 

•Cutter System:

Max. cutter stroke: 90 mm

Spindle strokes: 700 strokes/min (stepless speed regulation)

Cutter spindle diameter: 80 mm

 

•Worktable:

Table diameter: 320 mm

Bore diameter: 90 mm

Radial travel: –115 mm to 270 mm

 

•Drive System:

Total power: 11.5 kW

Machine weight: approx. 4300 kg

 

Performance Highlights

 

1,High-Precision Transmission System

Radial feed is achieved through sliding guideways, combined with a high-precision quasi-hyperboloid worm gear pair, ensuring precise synchronization between the cutter and the worktable. The cnc gear shaper machine achieves ±0.01 mm repeat positioning accuracy. Its short transmission chain design minimizes energy loss, enhances machining stability, and improves surface finish.

 

2,Innovative Retraction Mechanism

The combination of tool center offset and retraction cam mechanism enables smooth retraction for both internal and external gear shaping, effectively avoiding cutting interference. The dual-cam structure reduces tool slide weight, minimizes vibration and noise, and extends tool life.

 

3,ntelligent Compensation System

Equipped with an automatic cutter spindle perpendicularity compensation mechanism, the system actively corrects geometric errors caused by cam wear, ensuring long-term machining accuracy. An optional hydrostatic tool slide system, using hydrostatic guideways and bearings, further enhances stability and precision under high-speed stroking conditions.

 

4,Automation and Reliability

The cnc gear shaper machine is equipped with a Siemens 828D CNC system as standard, supporting four-axis, three-linkage control, allowing for automated machining of complex gear profiles. Integrated with reliable cutter stop functions and safety monitoring systems, it simplifies operation while improving overall equipment safety.

 

Cnc Gear Shaper Machine
Cnc  Shaper Machine
 Gear Shaper Machine

Application Expansion

 

In addition to standard gear processing, the cnc gear shaper machine can be upgraded with special attachments to expand its capabilities for machining shaft gears, helical gears, and small-taper gears, offering flexible solutions for diversified production requirements.

 

With its rigid structure, precision transmission, and intelligent control, the cnc gear shaper machine provides an efficient and reliable production tool for the gear processing industry. Whether for automotive components, aerospace equipment, or precision machinery manufacturing, this machine meets the demands of high-quality, large-scale production with ease.

 

Parameter

 

Model

Y5132ACNC

Max. diameter of workpiece external teeth

320mm

Max. internal tooth diameter of the workpiece

2 2 0 + D tool mm

Max. modulus/tooth width

6mm/80mm

Max. travel length of gear shaper tool

90mm

Max. number of spindle strokes of gear shaper tool

700(stepless)str/min

Spindle diameter

80mm

Max. letting amount of gear shaper tool

≥0.3mm

Table diameter

320mm

Table aperture

90mm

Gear shaper tool stroke position adjustment amount

50mm

Gear shaper mounting journal diameter

31.743mm

Distance from spindle line of gear shaper tool to spindle line of table

-115~270mm

Distance from tool mounting face to work surface

100~215mm

Total machine power

11.5Kw

Appro. weight

4300Kg

 

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