Vertical Spindle Surface Grinder

Vertical Spindle Surface Grinder
Details:
MGK28200 high-precision CNC vertical grinder is a medium-to-large grinder developed by our company . The vertical spindle surface grinder main structure adopts advanced Japanese technology. The machine tool can meet the precision processing needs of large disc sleeve parts such as gears, bearings, housings, etc., and can complete the inner hole, outer circle and end face grinding in one clamping.
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Description
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Shanghai Antishicnc Machine Equipment Co., Ltd. is one of the most reliable manufacturers and suppliers of vertical spindle surface grinder in China, specialized in providing high quality machines with low price. We warmly welcome you to wholesale durable vertical spindle surface grinder for sale here from our factory.

 

The machine tool design has the characteristics of high rigidity and high precision, which can meet the needs of high-end customers. The beam column is an integral wall panel structure, the vertical slide is a full-stroke support, and the turntable adopts a closed static pressure torque motor structure. A variety of spindle configurations are reserved for selection to meet the processing requirements of different parts of customers. This machine tool is widely used in the precision grinding of rotating parts in wind power, hydropower, aerospace, bearings and other industries.

 

Brief introduction to the technical features of the machine

 

This vertical spindle surface grinder is a high-precision CNC vertical grinder with double slides and double grinding heads, X and Z, U and W axes linkage. Double grinding heads can be optionally equipped to participate in grinding at the same time. The horizontal movement of the left horizontal slide is the X axis, the vertical movement of the left vertical slide (on which the vertical grinding wheel spindle is installed) is the Z axis, the horizontal movement of the right horizontal slide is the U axis, the vertical movement of the right vertical slide (on which the horizontal grinding wheel spindle is installed) is the W axis, and the rotary movement of the worktable is the C axis. This vertical spindle surface grinder can process large precision disc sleeve parts, and can complete the inner hole, outer circle and end face grinding in one clamping. The maximum diameter of the part can reach 2100mm and the maximum height can reach 550mm. The machine tool design has the characteristics of high rigidity and high precision, which can meet the needs of precision parts processing.

MGK Series (4)
MGK Series (6)
MGK Series (9)
MGK Series (10)

Standard Parts

 

Vertical spindle surface grinder Main machine (one unit): base, crossbeam, column, horizontal slide, vertical slide, left grinding wheel spindle, turret, right grinding wheel spindle, electric permanent magnetic chuck, turntable spindle hydraulic and cooling system, grinding wheel spindle cooling system, torque motor cooling system, magnetic roller paper belt cooling water tank, electric box, single-point vertical and horizontal grinding wheel dresser, operation box and a full set of electrical control systems, machine tool closed cover, accessories, etc.

 

List of main purchased parts

 

Main Parts

Brand

High precision roller guide

SCHNEEBERGER

Linear ruler (X/U axis)

FAGOR

Ball Screw

Taiwan Brand

CNC system

SIEMENS 828D

Servo motor and controller

SIEMENS

Screw bearings

NSK

Frequency Converter

Hepmont

Torque motor

Dalian Kede

 

Note: 1) The brands of the main purchased parts of machine tools listed in the above details and this technical data, and the country and region names shown only indicate the country and region to which the brand belongs, and do not refer to the origin of the purchased parts.

 

Standard accessories for machine tools

 

Name

Specification

Qty

Remark

Lubrication pump

AMO-Ⅱ-150S/04ⅡMP

1 set

Installed on machine tool

Rotary table spindle hydraulic system

 

1 set

With oil cooler

Magnetic roller paper tape cooling water tank

150L/min

1 set

With water cooler and water gun

Machine Mattress Iron

 

Full set

 

Grinding wheel chuck

 

2 sets

 

Single point vertical and horizontal grinding wheel dresser

 

1 set

Installed on machine tool

Pneumatic system

 

1 set

Installed on machine tool

Torque motor cooling system

 

1 set

With water cooler

 

Random technical documents

 

Name

Qty

Certificate of conformity, instruction manual, packing list

1 serving

Electrical operation manual, electrical schematics

1 serving

Other accessories certificates and instructions

1 each

 

Special accessories (Optional)

 

Electromagnetic chuck

Automatic tool magazine 6T

Roller device for grinding wheel correction

Automatic workpiece measuring system

Operator door locking system (front door)

 

 

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Technical parameter

 

1. Main parameters of machine tools:

 

Parameters

Unit

MGK28200

Diameter of worktable

mm

2000

Maximum workpiece height (without tooling)

mm

550

Maximum rotation diameter of workpiece

mm

φ2300

Inner hole machinable range

mm

300~2000

Maximum depth of inner hole machining

mm

550

External machining range

mm

≤2100

Maximum machining height of outer circle

mm

550

Maximum workpiece weight (including tooling, excluding suction cup)

kg

5000

X -axis travel

mm

2050

U-axis travel

mm

2700

X-axis/U-axis maximum moving speed

mm/min

8000

Z- axis/W-axis travel

mm

600

Z axis/W axis maximum moving speed

mm/min

8000

X/Z/U/W axis feed resolution

mm

0.001

Machine gross weight

K g

55000

Estimated Machine size

m

9×7×5 (LxWxH)

 

2. Table technical parameters

 

Parameters

Unit

MGK28200

Maximum speed

rpm

40

Torque motor rated torque

Nm

2500

Torque motor cooling method

 

Water Cooling

Cooling capacity of water chiller

kw

12

Direction of rotation

 

Both positive and negative

Rotary table spindle structure

 

Precision closed hydrostatic spindle

 

3. Left vertical grinding wheel spindle

 

Parameters

Unit

MGK28200

Maximum grinding depth

mm

550

Maximum speed

rpm

2200

Direction of rotation

 

Both positive and negative

Frequency conversion motor power

kw

twenty two

Bearing type

 

Dynamic and static pressure bearings

Spindle external taper

 

1:5

Grinding wheel maximum speed

m/s

35

Grinding wheel specification range

mm

φ 300~500* φ203* 63~100

 

4. Right horizontal grinding wheel spindle

 

Parameters

Unit

MGK28200

Maximum distance from spindle center to worktable

mm

1050

Maximum speed

rpm

1500

Direction of rotation

 

Clockwise

Frequency conversion motor power

kw

11

Bearing type

 

Dynamic and static pressure bearings

Spindle external taper

 

1:5

Grinding wheel maximum speed

m/s

35

Grinding wheel specifications

mm

φ 500* φ203* 75

 

5. Rotary table spindle hydraulic system

 

Parameters

Unit

MGK28200

Nominal displacement

L/min

32

Nominal pressure

MPa

7

Fuel tank capacity

L

300

Motor power

kw

3.75

Lubricating oil brand

 

32# anti-wear hydraulic oil

Oil cooler cooling capacity

kw

7

 

6. Grinding wheel spindle oil supply system

 

Parameters

Unit

MGK28200

Nominal displacement

L/min

16

System pressure

MPa

3.5

Lubricating oil brand

 

7~10# spindle oil

Oil cooler cooling capacity

kw

3.5

Other Configuration

 

Pressure relays, filters, accumulators

 

7. Cooling water tank

 

Parameters

Unit

MGK28200

Rated displacement

L/min

150

Rated head of cooling pump

m

20

Water tank capacity

L

800

Water pump motor power

kw

1.5

Cooling capacity of water chiller

kw

5

Other Configuration

 

Magnetic paper tape filter

 

8. Electrical system

 

Parameters

Unit

MGK28200

Total machine power

KVA

Approx. 110

 

Machine tool accuracy

 

According to the relevant requirements of our company's product "Certificate of Conformity", some accuracy requirements are as follows:

 

1. Geometric accuracy

 

Inspection items

Tolerance (mm)

Radial runout of rotary table spindle

0.003

Axial movement of the rotary table spindle

0.003

Vertical grinding wheel spindle axial/radial runout

0.001

Horizontal grinding wheel spindle axial/radial runout

0.001

X-axis/U-axis axial motion straightness

0.006/500

Straightness of Z-axis axial motion

0.006/500

Parallelism of the Z-axis axial motion to the worktable rotation axis in the XZ plane

0.01/500

Perpendicularity of X-axis axial motion to the table rotation axis

0.01/500

 

2. CNC axis accuracy

 

Inspection items

Tolerance (mm)

Positioning accuracy

0.01

Repeat positioning accuracy

0.06

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